November, 2024 | OX Engineered Products
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    All-Weather Sheathing: From Heat Waves to Freezing Temperatures, A Year-Round Performer

    Temperatures are rising year around in the Unites States, with some of the warmest years on record in the past decade. Summer heatwaves are increasing in both frequency and intensity, with the hottest regions sustaining temperatures exceeding 100° F.

    However, the United States offers a diversity of climate zones, and the building materials used on homes and buildings must not only withstand ordinary wear and tear but also perform consistently through every season. The development of “all-weather sheathings” that can handle temperature extremes without compromising structural integrity or energy efficiency are booming in popularity.

    In addition, the 2021 International Energy Conservation Code (IECC) includes changes to improve energy efficiency in a wide variety of structures, and insulated sheathing helps to satisfy these new requirements. And contractors, installers, and homeowners are looking for high-performance, integrated solutions that meet the needs and requirements of any climate zones.

    Maximizing Energy Efficiency: A 4-in-1 Solution

    One way to enhance thermal efficiency across the entire building envelope is by incorporating continuous insulation (CI) in building designs. CI minimizes thermal bridging, a process where heat travels through conductive building materials such as metal or wood studs, leading to energy loss. By reducing or virtually eliminating these thermal bridges, continuous insulation helps to maintain consistent interior temperatures, resulting in a more comfortable indoor environment and less reliance on heating and cooling systems.

    Some products take the savings even further. For example, OX-IS structural insulated sheathing is a 4-in-1 solution that combines structural sheathing, continuous insulation, an air barrier, and a water-resistant barrier in a single product. This comprehensive approach allows builders to streamline the construction process while achieving superior thermal performance. This saves on labor and the amount of separate building materials that construction managers need to purchase. From a performance perspective, the continuous insulation layer within the OX-IS material helps to create a tighter building envelope. This significantly reduces heating and cooling costs, often by an impressive 20% to 40%. The resulting energy savings for owners over the course of a building’s lifecycle are significant.

    In addition to its insulating properties, OX-IS acts as an airtight barrier, reducing air infiltration more effectively than traditional OSB and house wraps. This means less energy is needed to maintain desired interior temperatures, further improving energy efficiency. With these combined benefits, OX-IS insulated sheathing is an ideal choice for builders looking to meet or exceed energy efficiency standards while delivering enhanced comfort and long-term durability for the structure for homeowners.

    Zone Requirements: Addressing the Unique Needs of Every Climate Zone

    Insulation codes, including those set by the IECC, determine minimum standards to help structures maintain consistent indoor temperatures and energy efficiency.

    • Hot-Humid Zones (1-3): From hot, humid areas in southern Texas to hot, dry areas in the Southwest and mixed-humid areas in the Southeast, code requirements for insulation are set in place for buildings to resist humidity, reduce heat gain, and protect thermal efficiency. These climate zones place a heavy focus on vapor barriers within insulation to prevent excessive moisture build up. 
    • Mixed and Cold Zones (4-5): The pacific Northwest, Midwest, and much of the Great Lakes region require higher insulation levels to maintain temperatures during the colder months, which requires managing moisture and heat resistance.
    • Very Cold to Subarctic (6-8): These climate zones cover parts of the northern Rockies and Great plains, northern parts of the U.S., and Alaska. These areas carry the highest insulation demands to aid in protection from the extreme cold, often needing specialized systems to minimize thermal bridging.

    Using continuous insulation systems such as OX-IS helps to meet or exceed IECC requirements across all climate zones for insulation, particularly in the zones with stricter guidelines. IECC insulation requirements are tailored to the specific needs of each climate zone to ensure energy efficiency, moisture management, and thermal comfort. In hot-humid zones, insulation focuses on managing heat gain and preventing moisture intrusion, while mixed and cold zones prioritize retaining heat during colder months and controlling moisture. Very cold to subarctic zones face the most extreme conditions, necessitating high insulation levels and specialized systems to protect buildings from severe cold to minimize energy loss.

    Weathering the Storm: All-Weather Resilience

    In a time when extreme weather conditions are becoming the norm, selecting the right building materials is more critical than ever. All-weather sheathing offers a resilient and high-performance solution that meets the demands of diverse climate zones across the United States. By providing continuous insulation, superior airtightness, and moisture management in a singular product, builders and contractors can achieve IECC standards and create energy-efficient, comfortable spaces year-round. With its ability to reduce heating and cooling costs for the long term, all-weather sheathing proves to be a versatile, year-round performer that’s ready for any environment.

    HOLCIM Acquires OX ENGINEERED PRODUCTS and Enters The Exterior Wall Segment

    Strategic acquisition expands existing offerings to cover commercial and residential building envelope solutions from floor to roof

    NASHVILLE, TENN. (November 12, 2024) – Holcim has acquired OX Engineered Products, a leader in advanced wall insulation and sheathing solutions. This acquisition further strengthens Holcim’s commitment to expanding its comprehensive building envelope solutions beyond roofing, providing customers with a broader range of high-performance materials for residential and commercial applications. Holcim Building Envelope’s leadership position and national footprint in high-performance insulation will accelerate OX Engineered Products’ growth in the fast-growing continuous insulation market. 

    Says Jamie Gentoso, Global Head, Holcim Solutions & Products and President, Holcim Building Envelope: “Holcim’s acquisition of OX Engineered Products is highly synergistic with our leading line of building envelope solutions. We already offer state-of-the-art insulation solutions that assure performance and efficiency for all building types. OX Engineered Products’ complementary technologies allow us to offer an extended range of solutions for residential and commercial applications to meet our North American customers’ needs. I am thrilled to welcome OX Engineered Products to Holcim and our Building Envelope division.”

    OX Engineered Products manufactures innovative insulation and weatherization systems for residential and commercial use. In addition, its proprietary technologies range from housewraps and structural sheathing to integrated insulation solutions. OX Engineered Products serves some of the nation’s largest homebuilders and contractors through its manufacturing facilities in the Midwest and Southeast. 

    The acquisition will expand Holcim Building Envelope’s portfolio into the exterior wall insulation segment and provide even greater opportunities to help customers achieve more energy-efficient and sustainable building practices. With this acquisition, Holcim is advancing its goal of expanding its Solutions & Products business to 30% of Group net sales by 2025, entering the most attractive segments of construction, from roofing systems to insulation and renovation.

    About Holcim Building Envelope

    Holcim Building Envelope delivers high-performance solutions that make the entire building envelope more sustainable for customers around the world. We are committed to raising the standards of building solutions by delivering superior quality and innovation while addressing industry needs. Our offerings cover a comprehensive range of residential and commercial roofing, wall and lining systems, insulation, and waterproofing solutions for a variety of industries, from construction to marine and aerospace. Our powerful portfolio of brands includes Elevate Commercial Roofing Systems, Duro-Last Roofing Systems, Malarkey Roofing Products, GenFlex Roofing Systems, Gaco, and Enverge Spray Foam. Holcim Building Envelope is a division of the Holcim Group. Visit HolcimBE.com to learn more.

    About Holcim

    Holcim is a global leader in innovative and sustainable building solutions. Driven by its purpose to build progress for people and the planet, its 60,000 employees are on a mission to decarbonize building, while improving living standards for all. The company empowers its customers across all regions to build better with less, with its broad range of low-carbon and circular solutions, from ECOPact to ECOPlanet. With its innovative systems, from Elevate’s roofing to PRB’s insulation, Holcim makes buildings more sustainable in use, driving energy efficiency and green retrofitting. With sustainability at the core of its strategy, Holcim is becoming a net-zero company with 1.5°C targets validated by the Science Based Targets initiative (SBTi). Learn more about Holcim at www.holcim.com.